Manual department перевод:pdf/DOC/txt

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    Manual перевод department

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    This is a sample or partial document Download the full customizable and printable version. Unexpected releases of toxic, reactive, or flammable liquids and gases in processes involving highly hazardous chemicals have been reported for many cidents continue to occur in various industries that use highly hazardous chemicals which may be toxic, reactive, flammable, or explosive, or may exhibit a combination of these gardless of the industry that uses these highly hazardous chemicals, there is a potential for an accidental release any time they are not properly controlled. This, in turn, creates the possibility of cent major disasters include the 1984 Bhopal, India, incident resulting in more than 2, 000 deaths; the October 1989 Phillips Petroleum Company, Pasadena, TX, incident resulting in 23 deaths and 132 injuries; the July 1990 BASF, Cincinnati, OH, incident resulting in 2 deaths, and the May 1991 IMC, Sterlington, LA, incident resulting in 8 deaths and 128 injuries. Although these major disasters involving highly hazardous chemicals drew national attention to the potential for major catastrophes, the public record is replete with information concerning many other less notable releases of highly hazardous chemicals. Hazardous chemical releases continue to pose a significant threat to employees and provide impetus, internationally and nationally, for authorities to develop or consider developing legislation and regulations to eliminate or minimize the potential for such events. Specified minimum elements that the OSHA standard requires employers to velop and maintain written safety information identifying workplace chemical and process hazards, equipment used in the processes, and technology used in the processes; 2. Perform a workplace hazard assessment, including, as appropriate, identification of potential sources of accidental releases, identification of any previous release within the facility that had a potential for catastrophic consequences in the workplace, estimation of workplace effects of a range of releases, and estimation of the health and safety effects of such a range on employees; 3. Consult with employees and their representatives on the development and conduct of hazard assessments and the development of chemical accident prevention plans and provide access to these and other records required under the standard; 4. Establish a system to respond to the workplace hazard assessment findings, which shall address prevention, mitigation, and emergency responses; 5. Review periodically the workplace hazard assessment and response system; 6. Develop and implement written operating procedures for the chemical processes, including procedures for each operating phase, operating limitations, and safety and health considerations; 7. manual department перевод. Provide written safety and operating information for employees and employee training in operating procedures, by emphasizing hazards and safe practices that must be developed and made available; 8. Ensure contractors and contract employees are provided with appropriate information and training; 9.

    Train and educate employees and contractors in emergency response procedures in a manner as comprehensive and effective as that required by the regulation promulgated pursuant to section 126( d) of the Superfund Amendments and Reauthorization Act; 10. Establish a quality assurance program to ensure that initial process- related equipment, maintenance materials, and spare parts are fabricated and installed consistent with design specifications; 11. Establish maintenance systems for critical process- related equipment, including written procedures, employee training, appropriate inspections, and testing of such equipment to ensure ongoing mechanical integrity; 12. Conduct pre- startup safety reviews of all newly installed or modified equipment; 13. Establish and implement written procedures managing change to process chemicals, technology, equipment and facilities, and 14. manual department перевод. Investigate every incident that results in or could have resulted in a major accident in the workplace, with any findings to be reviewed by operating personnel and modifications made, if appropriate. HOW THE PSM STANDARD WORKS. The standard mainly applies to manufacturing industries - particularly, those pertaining to chemicals, transportation equipment, and fabricated metal products. Other affected sectors include natural gas liquids; farm product warehousing; electric, gas, and sanitary services; and wholesale also applies to pyrotechnics and explosives manufacturers covered under other OSHA rules and has special provisions for contractors working in covered each industry, PSM applies to those companies that deal with any of more than 130 specific toxic and reactive chemicals in listed quantities; it also includes flammable liquids and gases in quantities of 10, 000 pounds ( 4, 535. Subject to the rules and procedures set forth in OSHA' s Hazard Communication Standard [ 29 Code of Federal Regulations ( CFR) 1926. 59( i) ( 1) through 1926. 59( i) ( 12) ], employees and their designated representatives must be given access to trade secret information contained within the process hazard analysis and other documents required to be developed by the PSM standard. The key provision of PSM is process hazard analysis - a careful review of what could go wrong and what safeguards must be implemented to prevent releases of hazardous vered employers must identify those processes that pose the greatest risks and begin evaluating those first. PHA' s must be completed as soon as possible.

    PSM clarifies the responsibilities of employers and contractors involved in work that affects or takes place near covered processes to ensure that the safety of both plant and contractor employees is considered. The standard also mandates written operating procedures; employee training; pre- startup safety reviews; evaluation of mechanical integrity of critical equipment; and written procedures for managing change. PSM specifies a permit system for hot work; investigation of incidents involving releases or near misses of covered chemicals; emergency action plans; compliance audits at least every 3 years; and trade secret protection.
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  • To understand PSM and its requirements, employers and employees need to understand how OSHA uses the term " process" in cess means any activity involving a highly hazardous chemical including using, storing, manufacturing, handling, or moving such chemicals at the site, or any combination of these activities. For purposes of this definition, any group of vessels that are interconnected, and separate vessels located in a way that could involve a highly hazardous chemical in a potential release, are considered a single process. Employers must complete a compilation of written process safety information before conducting any process hazard analysis required by the standard. The compilation of written process safety information, completed under the same schedule required for process hazard analyses, will help the employer and the employees involved in operating the process to identify and understand the hazards posed by those processes involving highly hazardous cess safety information must include information on the hazards of the highly hazardous chemicals used or produced by the process, information on the technology of the process, and information on the equipment in the rmation on the hazards of the highly hazardous chemicals in the process shall consist of at least the following: • Toxicity, • Permissible exposure limits, • Physical data, • Reactivity data, • Corrosivity data, and • Thermal and chemical stability data, and hazardous effects of inadvertent mixing of different rmation on the technology of the process must include at least the following: • A block flow diagram or simplified process flow diagram, • Process chemistry, • Maximum intended inventory, • Safe upper and lower limits for such items as temperatures, pressures, flows or compositions, and • An evaluation of the consequences of deviations, including those affecting the safety and health of employees.
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  • Where the original technical information no longer exists, such information may be developed in conjunction with the process hazard analysis in sufficient detail to support the rmation on the equipment in the process must include the following: • Materials of construction, • Piping and instrument diagrams ( P& lDs), • Electrical classification, • Relief system design and design basis, • Ventilation system design, • Design codes and standards employed, • Material and energy balances for processes built after May 26, 1992, and • Safety systems ( e. , interlocks, detection or suppression systems). The employer shall document that equipment complies with recognized and generally accepted good engineering practices. For existing equipment designed and constructed in accordance with codes, standards, or practices that are no longer in general use, the employer shall determine and document that the equipment is designed, maintained, inspected, tested, and operated in a safe manner.
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  • The compilation of the above described process safety information provides the basis for identifying and understanding the hazards of a process and is necessary in developing the process hazard analysis and may be necessary for complying with other provisions of PSM such as management of change and incident investigations. The process hazard analysis is a thorough, orderly, systematic approach for identifying, evaluating, and controlling the hazards of processes involving highly hazardous chemicals. The employer must perform an initial process hazard analysis ( hazard evaluation) on all processes covered by this standard.
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  • The process hazard analysis methodology selected must be appropriate to the complexity of the process and must identify, evaluate, and control the hazards involved in the process. First, employers must determine and document the priority order for conducting process hazard analyses based on a rationale that includes such considerations as the extent of the process hazards, the number of potentially affected employees, the age of the process, and the operating history of the process. All process hazard analyses must be updated and revalidated, based on their completion date, at least every 5 years. The employer must use one or more of the following methods, as appropriate, to determine and evaluate the hazards of the process being analyzed: • What- if, • Checklist, • What- lf/ checklist, • Hazard and operability study ( HAZOP), • Failure mode and effects analysis ( FMEA), • Fault tree analysis, or • An appropriate equivalent methodology.